NE164: Decision Support for Design and Control of Plant Growth Systems
- Duration:
- October 01, 1998 to September 30, 2003
- Administrative Advisor(s):
-
Thomas Fretz
(Northeastern Regional Association of State Agricultural Experiment Station Directors)
- NIFA Reps:
-
Daniel Jones
Statement of Issue(s) and Justification:
Controlled Environment Agriculture (CEA) is an extremely high-value system of crop agricultural production. It is also very dependent on advanced technologies. Detailed understanding of the interaction between physical and biological components of this system is essential for its success. Decision-support models that link plant performance with environmental variables must be developed and then coupled with efficient and economic controls within an environmentally sustainable system. Because of the broad range of greenhouse crops and differences in prevailing environmental conditions associated with different climatic zones decision support systems are needed that are broadly applicable. The interdisciplinary cooperation of horticultural physiologists and agricultural engineers of this project is needed to address this complex technology.
Related, Current, and Previous Work:
The NE-164 collaboration features a strong interaction of horticulture and engineering with an emphasis on CEA plant growth systems. Since 1972, NE-164 and the previous numbered projects have been the only greenhouse design/crop production systems-related regional research project in the U.S. A regional communication committee, the NCR-101 has a similar interdisciplinary mix of participants but the members do not formally collaborate on common research objectives and the focus of the committee is not directed at supporting the commercial CEA industry. A search of CRIS files shows that most of the greenhouse engineering, greenhouse systems design, and decision-support model development involving greenhouse crops during the past 15-20 years was from NE-164 members. Research results were disseminated in over 375 research reports, extension articles, and invited national and international presentations by members of this project during the last five years.CRIS reports only three greenhouse environmental control research projects in progress, all at the University of Guelph, Ontario. One project focuses on insect and disease control (B. Grodzinski, #7002351), another involves the fate of trace hydrocarbons and volatile organic compounds (from office building furniture and materials) in sealed indoor environments with various plant communities (M. Dixon, #7002350), and the third project tracks long term consequences of root exudates on hydroponic nutrient solutions on productivity (%/l. Dixon, #7002349). Both pest and hydroponic solution management are important to CEA but neither project duplicates NE-164 proposed research.
CRIS reported no ongoing projects involving decision-support of plant growth systems, or greenhouse vilation. Nine projects involve lighting and some aspect of a 'culture. DeCoteau at Clemson ventilation agriculture(#0161758) is investigating light quality effects from colored plastic mulch on field grown vegetable crop development. J.B. Hunter at Cornell (#0173232) is exploring the use of high intensity lighting for gardening on lunar and planetary colonies.
CRIS identified 28 projects that involved some aspect of phytoremediation. R.D. Baronage (Penn. St. Univ., #0168273) contributes to NE-164 and is involved in phytoremediation as a tool in greenhouse waste water management. Of the remaining projects, 14 involved phytoremediation as a tool for the clean up of sites contaminated with non-agricultural wastes such as radionuclides, heavy metals, PCBs, or aqueous toxins such as cyanide wastes. Two projects identified phytoremediation as a means to manage municipal runoff wastes on sensitive watershed sites.
Current research on environment-plant interactions for decision support has been an interdependent process. For example, replicated studies in MI and NH on floriculture crops have produced models for predicting the growth response of the ornamental crops lily and poinsettia (Fisher and Heins, 1996; Fisher et.al., 1996a; Fisher et.al., 1996b; Fisher et.al., 1996c; Lieth et.al., 1996; and Fisher et.al., 1997a & b). Still, many other important floriculture crops remain to be investigated. Similar replication and cooperative research in NY, NJ, and CT on greenhouse vegetables and herbs has contributed to the development of an empirical plant growth model for tomato based on light (Chiu et.al., 1996), a decision-support system for lettuce, and environmental optimization of important dietary phytochemicals in purslane and watercress. The decision-support system for lettuce has advanced to the point of commercial technology transfer (Albright, 1996; Controlled Environment Agriculture Program, 1996) but modules for additional leafy-vegetable crops must still be developed.
The overall objective to build an interactive internet database and decision-support tool that includes all of the crop/environmental decision-support modules derived from either replicated or complimentary initiatives by the individual NE-164 members is still under development (NJ, NY, MI, PA, CT, NE and NH). An essential tool for the information integration is a common communication platform to facilitate the flows of information from various sources and to appropriate users. The internet's distributed and multi-platform environment is perfect for this project. The world wide web utilizes a convenient information transfer protocol, called the Hypertext Transfer Protocol, that facilitates finding, retrieving, and displaying documents. As this project develops further, both NE-164 collaborators and industry users will use the networked information system as a common and interactive communication channel for the plant growth systems decision-support research and information retrieval.
Research at MI has provided insight into the effect of the Ratio of Radiant energy to Thermal energy (RRT) on plant quality, and NY has contributed innovative research in the use of PseudoDerivative-Feedback (PDF) for temperature control logic; a program that enables growers to avoid the use of ventilation and achieve temperature control during winter conditions, which means they can supplement C02 economically and maintain accurate levels.
OH has provided leadership in the automation of fertilizer delivery based on crop and environmental condition. NJ is also supporting research on automation and robotics for plant production and is using machine vision as a monitoring/diagnostic tool to estimate nutritional stress on lettuce; a project that is linked to the lettuce production work of NY and the fertilizer delivery system of OH.
OH is using a fluid dynamics program, Fluid Dynamic Modeling of Natural Ventilation (FLUENT) to evaluate and illustrate the natural ventilation patterns and air-flow rates of low cost, double-poly, gutter-connected greenhouse designs. Greenhouse cooling is essential for controlling the physiological response of a crop (MI, NY, NJ, CT) and the process is more complex when insect screening (NJ) or C02 conservation are dominant considerations (NY).
Dynamic optimization of supplemental lighting is important for both economic and cropping efficiency (Heuvelink & Challa, 1989). Dynamic optimization combines crop modeling with greenhouse environmental dynamics and energy considerations to determine an optimum level of greenhouse lighting. Such an objective is different from achieving a consistent daily PAR integral. However, even when dynamic optimization leads to a PAR integral optimized for the day, a means to control that integral is still required. Albright (1995) presented an algorithm to control supplemental lights to provide a consistent (or prescribed) daily PAR target integral. As part of the computer simulation program that implemented the algorithm, the yearly cost of lighting is calculated (and minimized) based on input from the user regarding the local electric utility rate schedule and time-of-day options. Subsequent work added control of movable shade systems to the control algorithm to achieve year round control. The algorithm is currently in the patent process and will be available for licensing by Cornell University to greenhouse control system companies. Thus, the means to control lights and movable shade systems to achieve a consistent light environment has been developed through NE-164 efforts. However, more complete knowledge of how a consistent light flux can be optimized for other important greenhouse crops does not yet exist. The various stations that participate in the NE-164 project will address this need on a variety of crops.
NE-164 member institutions have taken the lead in initially quantifying the potential risks of environmental degradation from CEA production practices and the resulting wastewater (Mankin & Fynn, 1994; McAvoy, 1994; Wheeler et.al., 1994) and identifying environmentally responsible fertilizer delivery practices (Biernbaum et.al, 1995; Yelanich & Biernbaum, 1995). OH developed the basic decision model for selecting individual nutrients for fertigating greenhouse crops (Fynn, 1994); and a unique decision and risk model (HYTODMOD) for growing hydroponic tomatoes (El-Attal, 1995; Short, 1997). HYTODMOD was uniquely verified by four industry experts. OH has done significant research to characterize irrigation requirements by measuring and modeling transpiration of greenhouse and nursery crops (Fynn et.a., 1993; Hansen et.al., 1997; Mankin and Fynn, 1996; Mankin et.al., 1997; Yildirim, 1997). OH has also developed and tested a computer controlled fertigator designed to supply nutrients to multiple zones based on predicted crop needs (Anderson, 1997).
Most recently research efforts in PA and NJ have begun to move toward developing remedial systems for the biofiltration of green-industry wastes (Berghage, 1996; Mac Neal & Berghage, 1996; Wood, 1996; Wood et.al., 1996). Greenhouse and nursery production is high intensity, high input agriculture. Insecticides, fungicides, growth regulators and other chemicals are freely used to aid production. Fertilizer inputs, for example, can reach thousands of pounds per acre per year (Nelson, 1991). Fertility programs utilizing 200 ppm N or more in every irrigation are common. Peak water use, based on irrigation system design recommendations (Aldrich and Bartok, 1994), can exceed 20,000 gallons per acre per day, with 10 to 500'o of the applied water discharged as waste in traditional overhead hand or sprinkler irrigation. Although this seems wasteful, on a cost of production basis these inputs represent only a tiny fraction of the total costs, and so they have historically been used in excess. This has however, been changing over the last two decades as environmental rather than economic considerations have driven a re-evaluation of many common production practices.
Treatment and/or recycling of wastewater is mandatory for point source municipal and industrial water discharges in the United States (U.S. Congress, Public Laws 84-660, 1956; 92-500, 1972). In a number of states this includes greenhouse and nursery growers (California Statute 482:1052, 1969). Growers have developed elaborate, and effective, recirculating irrigation and wastewater treatment systems to meet these demands (Skimna, 1986). Other states' regulations are not yet as stringent. However greenhouses and nurseries have come under increased pressure to reduce wastewater discharge. Because conventional wastewater treatment techniques such as air stripping, chemical oxidation and carbon adsorption (Symons, 1981) are costly, and may produce additional environmental problems like sludge disposal, the industry has increasingly relied on water recycling and recirculating irrigation systems (Hamrick, 1987).
Constructed wetlands are thought to function as attached growth bioreactors which can effectively treat liquid wastes for Biological Oxygen Demand (BOD) and Total Suspended Solids (TSS) reduction. There are hundreds of outdoor treatment wetlands operating throughout the world (Reed and Brown, 199?; Conley et al., 1991). They are used to treat municipal, industrial, and agricultural wastewater, landfill leachate and acid mine drainage (Anderson, 1993; Hammer, 1993; Conley et al., 1991). The quality of effluent from conventional outdoor constructed wetlands is known to vary throughout the year primarily due to seasonal temperature effects.
Constructing treatment wetlands within a greenhouse environment can provide more optimal yearround environmental conditions for plants and microbes to produce a consistent, high-quality effluent from the wetland. Other advantages of housing a wastewater treatment wetland in a greenhouse environment include wetland process control, possible automation of wetland maintenance systems, and the production of a greenhouse crop. Disadvantages of enclosing a constructed wetland in a greenhouse include the capital costs of the greenhouse structure, maintenance and energy to heat the greenhouse.
In summary, NE-164 collaborative projects have made significant scientific contributions relative to the goals and objectives over the past five years (see Critical Review for additional details). However, in recent years the composition of the committee has shifted from a predominantly engineering group to a more balanced mix of horticulturists and agricultural engineers. Now as the focus begins to shift away from production systems design and toward decision-support for crop systems management and technology transfer, there will be an added emphasis on interdependent research, mufti-site replication, and cooperative database development to achieve future goals.
Objectives
- To integrate environmentally acceptable and economically profitable management models (i.e., decision-support systems) into controlled environment systems for plant production.
- To enhance commercial greenhouse design, water management, and environmental systems for cool and cloudy climates.
